Online monitoring of oil wear debris image based on CNN
نویسندگان
چکیده
Image monitoring of oil wear particles is currently only applicable to microflows and susceptible bubble interference. This paper develops an optical oil-monitoring system that can be used for large-diameter pipes with high flow rates. A shallow wide observation cell equivalent diameter Φ5 mm designed allow a theoretical maximum rate about 8 L/min, which significant improvement over current image generally less than Φ2 pipes. low-magnification (0.8 X – 5 ) stereoscopic microscope head improve the field view depth field, high-speed camera increase range monitored. set experimental platforms also constructed produce bubbles separately. Images are then collected subsequent training verification classification algorithms. motion object extraction algorithm based on background differences Otsu method extract debris images, convolutional neural network (CNN) distinguish between debris. Compared traditional morphological feature method, histogram oriented gradient (HOG) k -nearest neighbor (KNN) algorithm, support vector machine (SVM) CNN eliminates tedious process selection, has better results. The results show effectively collect particle images classify them, accuracy reach 91.8%.
منابع مشابه
Online Tool Wear Monitoring Tool Wear Monitoring Using Acoustic Emission
This research work highlights the effects of acoustic emission (AE) signals emitted during the milling of H13 tool steel as an important parameter in the identification of tool wear. These generated AE signals provide information on the chip formation, wear, fracture and general deformation. Furthermore, it is aimed at implementing an online monitoring system for machine tools, using a sensor f...
متن کاملDrill wear monitoring based on current signals
This paper presents a simple method for on-line wear state monitoring and tool replacement decision-making using spindle motor and feed motor current signals in drilling. In the paper, the effects of tool wear as well as cutting parameters on the cutting current signals are analyzed. The models on the relationship between the current signals and the cutting parameters are established under diff...
متن کاملMotion-Blurred Particle Image Restoration for On-Line Wear Monitoring
On-line images of wear debris contain important information for real-time condition monitoring, and a dynamic imaging technique can eliminate particle overlaps commonly found in static images, for instance, acquired using ferrography. However, dynamic wear debris images captured in a running machine are unavoidably blurred because the particles in lubricant are in motion. Hence, it is difficult...
متن کاملOn the pretreatment process for the object extraction in color image of wear debris
In this article, some pretreatment techniques used for the object extraction in color debris image were introduced, which was an important basic work in ferrographic technology to identify precisely wear debris produced by friction and wear from the relative motions between machine parts. These pretreatment techniques included image enhancement, image segmentation, filling pore, image erosion, ...
متن کاملOn the debris-level origins of adhesive wear.
Every contacting surface inevitably experiences wear. Predicting the exact amount of material loss due to wear relies on empirical data and cannot be obtained from any physical model. Here, we analyze and quantify wear at the most fundamental level, i.e., wear debris particles. Our simulations show that the asperity junction size dictates the debris volume, revealing the origins of the long-sta...
متن کاملذخیره در منابع من
با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید
ژورنال
عنوان ژورنال: Mechanics & Industry
سال: 2022
ISSN: ['2257-7750', '2257-7777']
DOI: https://doi.org/10.1051/meca/2022006